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Single Helix Breaking And Cleaning Machine

Single Helix Breaking And Cleaning Machine Single Helix Breaking And Cleaning Machine

An efficient machine that integrates rubber crushing, washing, and conveying functions into a single process.

  • Product Details
  • FAQ

Product Details

Product Positioning

It utilizes the shear and compression between a rotating screw shaft, the inner barrel wall, and fixed blades to break large or irregular rubber blocks into smaller pieces. Simultaneously, high-pressure water provides powerful washing to remove sand and bark.

The machine significantly improves rubber cleanliness and provides initial dewatering, preparing the material for subsequent creping and granulation. It is widely used in the pre-treatment stages of TSR lines.

Product Advantages

  • Integrated Multi-Functionality: Combines crushing, washing, and conveying, simplifying the production flow and saving plant space.

  • Thorough Cleaning: Unique screw design ensures continuous tumbling and friction of the rubber, combined with water flushing for high impurity removal.

  • Powerful Compression Dewatering: Compresses rubber during transport to effectively reduce moisture content and the load on subsequent drying.

  • Large Processing Capacity: Designed for large-scale continuous production with a wide inlet for smooth feeding and high output.

  • Wear & Corrosion Resistant: Screw blades and liners are made from highly wear-resistant alloy for long service life and low maintenance costs.

Applicable Product Types

Natural rubber coagulum, blocks, scrap rubber, cup lumps, and field rubber.

Application Scenarios

  • TSR Production Lines: Used for raw material pre-treatment, connecting breakers and crepers.

  • Scrap Rubber Cleaning Lines: Specialized for deep cleaning of raw materials with high impurity content.

  • Waste Rubber Recycling: Used for initial crushing and cleaning of recycled scrap rubber.

FAQ

Does the screw shaft jam easily? How is it resolved?

We have optimized the blade angle and pitch, and equipped the machine with overload protection to prevent jamming. If a foreign object causes a jam, the system stops automatically; once cleared, operation can resume immediately.

Does it use a lot of water? Can recycled water be used?

The machine features an efficient spray and drainage system that keeps water usage controlled. It fully supports factory recycled water systems to save resources and lower costs.

What are the wear parts and how often do they need replacement?

The main wear parts are the screw blade edges and barrel liners. Replacement cycles depend on material sand content and production intensity, typically ranging from several months to a year. We provide high-quality OEM parts for easy replacement.

How can we assist you?
Feel free to contact us directly!