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TTR Trolley Washing Device

TTR Trolley Washing Device TTR Trolley Washer

The TTR Trolley Washing Device standardizes the removal of stubborn residues from natural rubber drying trolleys through a systematic integration of temperature-controlled alkali soaking and multi-directional high-pressure rinsing.

  • Product Details
  • FAQ

Product Details

Product Positioning

Product Positioning: After repeated heat cycles, carbonized rubber residue accumulates on drying trolley surfaces and in corners, directly affecting the purity of subsequent batches. The TTR (Tropical Tree Rubber) Trolley Washer addresses three main pain points: low efficiency, hard-to-reach dead zones, and labor safety risks of manual cleaning.

Product Uses: The system uses an electric hoist to move trolleys into a temperature-controlled alkali soaking tank, where heat and chemicals soften and peel away stubborn residue. Trolleys are then moved to a rinsing zone for deep physical cleaning with multi-directional high-pressure water jets.

Typical Users: High-quality NR and TSR processing enterprises with strict impurity standards and high trolley turnover rates.

Product Advantages

  • Deep Cleaning without Dead Zones: Combining chemical softening with physical high-pressure rinsing, this system reaches internal walls and shelf gaps that manual brushing cannot.

  • Ensuring Final Product Quality: By preventing old carbonized residue from contaminating new rubber, it directly increases the yield of premium-grade products.

  • Reduced Labor Intensity: Replaces high-risk manual scraping in harsh environments with integrated mechanical handling, improving workshop occupational health and safety standards.

Applicable Product Types

Technically Specified Rubber (TSR), Natural Rubber (NR) (for their transport equipment)

Application Scenarios

  • At an export-oriented TSR 20 plant, manual cleaning was slow and ineffective for interior corners. After introducing the TTR system, a standardized 'unloading-soaking-rinsing' SOP was established, reducing cleaning time by 60% and nearly eliminating black speck rejection rates in customer inspections.

Technical Specifications

ModelPowerOverall Dimensions (L×W×H)(mm)Stainless Steel Soaking Tank Dimensions (L×W×H)(mm)Hot Water BoilerOperating Temperature
GQX-312.37kw13755 × 8519 × 37766116 × 5005 × 750 (Accommodates 3 x 28-box trolleys)30×10⁴ kcal/h60°C - 80°C

FAQ

Does this automated alkali soaking system consume a lot of chemical solution?

The system features a solution circulation and filtration tank, allowing the alkali solution to remain active and reusable for long periods. Water and residual rubber are filtered out, requiring only minor top-ups based on concentration loss, resulting in low operating costs.

How long does a typical cleaning cycle take?

The cycle depends on the hardness of the accumulated residue. Generally, after standard soaking for softening, the high-pressure rinsing stage is completed within minutes. As a professional rubber equipment manufacturer, Weida will help you determine the optimal soaking parameters.

How can we assist you?
Feel free to contact us directly!